Heat exchanger and boiler tube inspection using APRIS

heat exchanger tube inspection
heat exchanger tube inspection

Our contribution to the COPAEND (PANNDT) 2019 Conference has just been published in NDT.net’s May issue.

A copy of this publication can also be found in our Resource page.

Abstract:

Acoustic Pulse Reflectometry (APR) has been applied extensively to tubular systems in research laboratories, for purposes of measuring input impedance, bore reconstruction, and fault detection. Industrial applications have been mentioned in the literature, though they have not been widely implemented.

Academic APR systems are extremely bulky, often employing source tubes of six meters in length, which limits their industrial use severely. Furthermore, leak detection methods described in the literature are based on indirect methods, by carrying out bore reconstruction and finding discrepancies between the expected and reconstructed bore. The system employs extremely short source tubes, on the order of 20cm, making it extremely portable, but creating a large degree of overlap between forward and backward propagating waves in the system. A series of patented algorithmic innovations enable the system to perform the wave separation mathematically, and then identify the above faults automatically, with a measurement time on the order of 10 seconds per tube.

We present several case studies of tube inspection, showing how different faults are identified and reported.

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